The importance of industrial machinery maintenance
Industrial machinery plays a direct role in production organization, efficiency and even in your company’s profits.
Therefore, it is highly desirable to ensure the functionality of each piece of equipment and to avoid problems as soon as they appear. Maintenance of industrial machinery (continuous motion assembly machine) is perfectly related to both of these objectives, so it is an important task to which every company should devote time.
Maintenance management plays a key role in industrial asset management. The goal of developing and implementing a maintenance program is not limited to performing routine repair activities, but to consider the proper management of equipment health throughout its life cycle.
It is always better to invest in maintenance to address problems now than to wait until later, when the situation may be even more costly and complicated to deal with.
Machinery maintenance is critical to achieving production goals for several reasons. When equipment is in top condition, there is less chance of delays and other problems.
Likewise, maintenance tries to solve problems as soon as they appear and before they escalate, which can improve the quality of your industrial processes and your production.
In addition, well-functioning machinery reduces labor costs for the entire plant.
In fact, maintenance reduces the otherwise high costs of constant repairs or breakdowns. It is true that the initial cost of developing a maintenance plan can be considerable, but it will be offset by the savings in time and money that will come from operating a facility with well-functioning and well-maintained equipment.
Finally, maintenance helps prevent accidental accidents in the facility, which is important to ensure the health and well-being of employees, as well as to preserve the quality of the workforce.
In fact, it is estimated that 15-20% of accidents occurring in industrial facilities are related to lack of proper maintenance.
However, for some facilities, performing maintenance on continuous motion assembly machine is in itself a risky endeavor. After all, heavy equipment requires careful management when it is moved, and cables and other accessories need to be well ordered to ensure that the entire process runs smoothly.
To this end, it is recommended to employ professional services designed to carry out and conclude each item on the maintenance checklist safely.
Although minimizing downtime and machine breakdowns are the main objectives of maintenance, many companies take maintenance as an insignificant activity that leads to the necessary repair of faulty equipment.
When a major breakdown occurs in a continuous production plant, the entire production process comes to a halt. As a result, the company can experience an immediate loss of productivity and a loss of thousands of euros per hour.
It is an established fact that a poorly maintained industrial plant will require costly repair at some point. Industrial equipment, such as machines, transport facilities and buildings, wear out and require regular maintenance to function properly.
Benefits of industrial machinery maintenance
Let’s look at some of the goals and benefits of having an effective maintenance plan:
- Recommended maintenance practices can help you extend the life of continuous motion assembly machine by slowing down the wear and tear process.
- It can also minimize losses that may occur due to production downtime.
- Maintenance will ensure the operational availability of your necessary emergency equipment at all times.
- Periodic inspections will help you minimize workplace hazards and improve safety standards.
- Finally, it will help you improve plant operational efficiency and product quality.
In a competitive environment, your production plant must run efficiently and downtime must not disrupt production. To achieve these conditions, you must develop and implement a maintenance strategy that can effectively plan, control and direct all maintenance-related activities.